Intelligent

Intelligent

Intelligent manufacturing means sensing, interpreting, and acting at every critical step, turning execution into continuous decision-making and refinement. Through virtual–real integration and human–machine collaboration, every action is grounded in real-time data, shifting from experience-driven processes to systems that are predictable, controllable, and self-improving. The following sections show how this plays out in practice.

Homegrown Automation

With over half a century of dedication to bicycle manufacturing, Giant Group has built deep expertise and craftsmanship — a solid foundation for independent R&D and technological mastery. Guided by our core philosophy of "management-driven technology," we continuously monitor global technology trends and introduce the right solutions based on actual process needs, so that technology serves not merely as a tool, but as a key engine for quality and efficiency. Key Technologies Deployed 3D Vision Positioning Gives automated equipment the ability to "see," enabling robotic arms to position precisely and reproduce machining paths with high accuracy. AI-Based Temperature Curve Modeling (Heat Treatment) Automatically interprets temperature curves during critical heat treatment processes — replacing experience-based judgment with data to ensure consistent material performance. IoT-Based Quality Traceability Integrates with plant monitoring systems to achieve real-time energy monitoring linked directly to product data, creating a fully transparent smart manufacturing system. Measurable Results Equipment consolidation: Machining stations reduced to less than 25% of original count Laser cutting lead time: Reduced from several days to just minutes Global scale: Best practices replicated across 9 manufacturing bases worldwide Replication method: Modular design, self-developed equipment, and a "Copy Exactly" mechanism ensure consistency across all sites

Advanced Virtual–Real Optimization

Before physical prototypes exist, digital twin technology forms the foundation of our design decisions at Giant Group. The 3P1Q Framework Through a synchronized 3P1Q framework — Pre-CAE, Pre-Layer, Pre-Manufacturing — we optimize structures in a virtual environment before any physical build begins: Precisely defines carbon fiber layup thickness and orientation Achieves weight reduction without compromising stiffness Delivers up to 30g savings at frame level Metal Forming Simulation (PAM-STAMP FEA) We apply PAM-STAMP FEA to simulate metal forming, accurately predicting stress distribution and wrinkling risks before physical tooling is made. First-pass success rate: raised from ~60% to nearly 95% Impact: significantly reduces tooling iterations and cost Application: improves die design precision across production CAE Virtual Lab Using our CAE virtual lab, pedaling fatigue and impact simulations for the latest TCR model are completed prior to production — shortening development cycles and minimizing physical test risks. Digital twins replace trial-and-error with predictive, verifiable engineering precision.

Human–Machine Collaboration

In a highly diverse, small-batch — even single-unit — manufacturing environment, Giant Group adopts a human-centered model of human–machine collaboration rather than full automation. Division of Labor Machines handle repetitive, high-consistency processes: P-stitch — ensuring uniform seam quality Smooth Welding — ensuring stability and consistent weld quality Humans focus on: Flexible adjustments to varying specifications Quality judgment for customization needs Responding to frequent model changeovers This division balances efficiency and agility — critical in an industry with diverse models and frequent production changes, making human–machine collaboration a key competitive strategy. Measurable Results Carbon fiber station staffing: reduced from 8 to 3 workers per station Mold and model changeover speed: maintained at rapid pace despite staffing reduction Role shift: workers transition from operators to essential decision-makers Through equipment optimization and automation, Giant Group has redefined the value of human labor on the production floor — from manual execution to judgment-driven decision-making.

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Investor Relations

Better Together

Giant Group has always been a leader in the bicycle industry, our stable financials reflective of our effort. Our steady profits and stock prices allow us to stand tall in hours of challenges, helping us shape a better tomorrow for all cyclists.